Digital Equipment Corporation 220240 Specifications

Type F6000 FurnaceOPERATION MANUALAND PARTS LISTSeries 1060MODEL NUMBER VOLTAGE CONTROL DISPLAY (°C&°F) RS232 COMM.F6010 220-240 Basic Automatic X

10Output IndicatorEnter ButtonUp ButtonFurnace ChamberTemperatureNon-functionalAlarm IndicatorNon-functionalSet point TemperatureDown Button"SEL&

Visually check for any physical damage to the shippingcontainer. Inspect the equipment surfaces that are adja-cent to any damaged area. Open the furna

Site SelectionInstall furnace on a sturdy surface and allow space forventilation.Electrical Connections1. The electrical specifications are located on

Models F6010, F6010-33, F6018Power SwitchThe On/OFF power switch will illuminate when power isturned ON. Also, the digital display will illuminate.Cyc

Temperature ControllerThis controller provides accurate control at one singletemperature setting. To set temperature, simply:1. Turn Power switch ON.2

Models F6020C, F6020C-33, F6020C-33-60, F6020C-60,F6028C, F6028C-60Controls and DisplaysPower Switch Switch power switch to the “ON” position. The con

Adjusting Furnace Set pointTemperature • To illuminate the “DOWN” button, “SCROLL”button, and “UP” button, touch anywhere on thefront panel.• Push the

Changing TemperatureIndication Push “SCROLL” button once, “°C” will appear. This indi-cates temperature measurement. (Contact Thermolyne ifcontrol nee

(4 Ramp & 4 Dwell)F6020C-33-60-80, F6020C-33-80, F6020C-60-80,F6020C-80, F6028C-60-80, F6028C-80 This controller consists of a microprocessor base

the enter button again to set the new value as the currentvalue. (See “Programming Controller” for information onprogramming.)The control parameters i

Important InformationThis manual contains important operating and safety information. The user must carefully read and understand the contents of this

tN2S - Dwell time 2.Sü-3 - Set point 3.tN3R - Ramp time 3.tN3S - Dwell time 3.Sü-4 - Set point 4.tN4r - Ramp time 4.tN4S - Dwell time 4.P-on - Power-o

how far the furnace chamber temperature can rise aboveyour set point. We recommend a setting of 20; since aP.I.D. control process involves some degre

ton to enter the set value as the current value.Push “SEL” button until “TH1S” is displayed. Push the En-ter button (>) to select the current value

first time you use your furnace and each time you changeyour set point or program or the type of load you areheating. To use the Tuning feature:1. Sel

(8 ramp & 8 dwell) F6030CM, F6030CM-33, F6030CM-33-60, F6030CM-60,F6038CM, F6038CM-60 Controls and DisplaysDigital Readout:The digital readout con

a few times, note that the amber furnace cycle light willgo out while the door is open. If the furnace cycle lightdoes not go out while the door is op

SP2 - Set point two. Not configured into control and non-functional. Set to “20.”AT - Adaptive Tune. Analyzes and inputs optimum PIDvalues when temper

HC - Cycle Time is the rate at which power is supplied topower control switch. Push up or down button to set.Sbr - the percent of power that is suppli

point either above or below the process value indicatedon the upper display. (If you will be using the controller asa single Set point Controller, set

Programming ControllerThe multi-programmable controller in these units providesup to 4 separate programs of 8 ramps and 8 dwells each.This controller

Your Thermolyne F6000 type furnace has been designedwith function, reliability, and safety in mind. It is your re-sponsibility to install it in confor

Set Ramp Rates1. With the programmer not operating, indicated bythe bottom right hand side of the display extin-guished, depress scroll button until P

All other dwells in the program can be set in a similarfashion by selecting “PD” followed by the relevant dwellnumber.Set the Number of Times to Repea

button once; time remaining for the current segment, ei-ther ramp or dwell will be indicated. If the loop counterhas been set to any value other than

InstallationCompressed Air Hook-Up1. At the rear of the furnace is located a 0.250 inchtube fitting.2. Using 0.250 inch I.D. rubber tubing, connect

Furnace ProgrammingRefer to “Programmable Models” in this manual to pro-gram in the following values for performing ASTM specifi-cation D3174.PR1 (Ram

3. Ensure the exhaust system is operating.4. Set flow control valve so flow indicator reads be-tween 40 and 45 liters per minute. (Check regu-lator to

For best results, use only the center two-thirds of the fur-nace chamber.1. If you are heating a number of small parts,spread them throughout the cent

WarningThis warning is presented for compliance with CaliforniaProposition 65 and other regulatory agencies and onlyapplies to the insulation in this

Preventative MaintenanceThis unit is equipped with a venting system on the top ofthe furnace. This is for the removal of fumes from thechamber of the

6. Tighten the nuts securely. Cut off any excesslead wire. 7. Replace the back terminal cover. 8. Reconnect furnace to power supply. 9. Test operation

Intended UseThe Type 6000 Basic Automatic, Automatic and Program-mable furnaces are general laboratory and heat treatingfurnaces. For optimum element

connection of wires). 3. Remove clip holding thermocouple in place (1screw) and remove the two screws on the ther-mocouple terminals. 4. Remove the th

4. Remove nuts, washers, and screws from relay,then remove relay. 5. Install new relay. 6. Reconnect the wires identified or marked in step3. 7. R

11. Test operation of door switch. (See below, step10.).To Realign Door Switch (MicroSwitch)1. Disconnect furnace from power supply. 2. Remove the fo

To Replace Control ModuleProgrammable Models1. Turn the screw on the control counterclockwise.2. As the control module starts to disengage, pull itstr

PROBLEM PROBABLE CAUSE CORRECTIVE ACTIONThe power light does not illuminate. The furnace is not connected Check furnace connection to power supply. to

PROBLEM PROBABLE CAUSE CORRECTIVE ACTIONNo temperature control. Shorted thermocouple circuit. Check thermocouple connectionand/or replace thermocouple

PROBLEM PROBABLE CAUSE CORRECTIVE ACTIONRepeated element burnout (cont.) Wrong element. Install proper element.Oxidized thermocouple. Replace thermoco

SERIES 1060Listed below is the common replacement parts for all models of the 6000 furnace. The far left column con-tains the letter designation found

48Wiring DiagramsR1HEATING ELEMENTHEATING ELEMENTSWITCH, SET POINTHEATING ELEMENTRELAY, SOLID STATEHEATING ELEMENTRESISTOR, POTRESISTORTHERMOCOUPLETER

49WIRING DIAGRAMSDIAGRAM COMPONENT LISTF6020C-33 & F6020C-33-60S2TC1T1H1H3H4T2H2RY2REF.L1TC+5TC-+341112810973542CN13L221RY1621RY2S14TC1S2S161H4H3C

5INTRODUCTIONMODEL DIGITAL NUMBER OF NUMBER OF NUMBER OFNUMBER COMMUM. RAMP DWELL STOREDDIGITAL SEGMENTS SEGMENTS PROGRAMSF6020C-80 NO 4 4 1F6020C-33-

50WIRING DIAGRAMSF6020C-33-60-80DIAGRAM COMPONENT LISTF6020C-33-80 & S2TC1T1H1H3H4T2H2L1TC+5TC-+34CN112118109735423 1L2621RY12RY24S1TC1S2S1RY261H4

51WIRING DIAGRAMSTC1GNDS2TC+33262518365311F6030CM-33 &H3H4T1H1T2H2F6030CM-33-60HEATING ELEMENTHEATING ELEMENTCURCUIT BREAKERTHERMOCOUPLEFILTER, EM

52Ordering ProceduresPlease refer to the Specification Plate for the complete model number, serial number, and series numberwhen requesting service, r

53Barnstead|Thermolyne Corporation warrants that if a product manufactured byBarnstead|Thermolyne and sold by it within the continental United States

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Furnace The furnace chamber is heated by four electric resistanceheaters which are embedded in a refractory material. Thechamber is insulated with a c

For F6000 FurnaceModel #F6020C F6028C F6010 F6018F6020C-33 F6028C-60 F6010-33F6020C-33-60 F6028C-60-80F6020C-33-60-80 F6028C-80F6020C-33-80 F6038CMF60

Declaration of Conformity (-33 Models only)Barnstead|Thermolyne hereby declares under its sole re-sponsibility that this product conforms with the tec

9ON/OFFPower SwitchCycle LightPush To Set Temperature ButtonTemperature Set pointAdjustment KnobFurnace Chamber TemperatureTemperature Set pointAlarm